SectionDetails
Daily Inspection– Check engine oil, hydraulic oil, and coolant levels.
– Inspect air filter and clean if dusty.
– Check tyre pressure and condition.
– Look for any leaks under the machine.
Lubrication– Grease all pivot points daily or after every 8 hours of work.
– Use recommended lubricants like Z PREMIUM Hydraulic Oil, Grease AP3, EP2.
Fluid Management– Replace engine oil every 250 hours with high-performance engine oil.
– Change hydraulic oil and filters as per service schedule.
– Use only manufacturer-approved oils (example: Z PREMIUM Oils).
Cooling System Care– Clean radiator fins daily with compressed air.
– Check coolant levels and refill with recommended coolant.
Battery Maintenance– Clean battery terminals weekly.
– Check electrolyte level if battery is non-sealed.
– Apply petroleum jelly to avoid corrosion.
Air Filter Maintenance– Clean outer filter daily.
– Replace inner filter when indicator shows red.
– Always replace both filters after every 1000 hours.
Track and Tyre Care– Inspect tracks or tyres for damage.
– Adjust track tension as recommended.
– Maintain correct tyre pressure to avoid wear.
Electrical and Lights Check– Inspect all lights and indicators daily.
– Replace fused bulbs immediately.
– Check wiring for any loose connections.
Operational Best Practices– Avoid overloading the bucket.
– Operate at recommended speeds.
– Avoid sudden braking and harsh handling.
Periodic Service– Follow the JCB maintenance manual.
– Major services at 500, 1000, 2000 hours.
– Use quality spare parts and Z PREMIUM oils for better life.
Storage Tips– Park in a covered or shaded area.
– Cover with tarpaulin if kept outside.
– Disconnect battery if idle for more than 15 days.
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